18
May

Introduction: Energy chains, also known as cable carriers or drag chains, play a crucial role in protecting and guiding cables and hoses in various industrial applications. These essential components ensure smooth and safe movement, reducing wear and tear and, ultimately, increasing the lifespan of your equipment. With so many options on the market, it can be difficult to choose the best energy chain system for your specific requirements even from the best energy chains suppliers in Dubai if you don’t know about them.

The 6 Best Energy Chain Systems:

  1. The E2.1 micro system

Designed for applications with limited space, the E2.1 micro system is a lightweight, one-piece or two-piece energy chain ideal for highly dynamic environments. Compared to similar igus® types, this system offers a robust stop-dog system, allowing for up to 25% greater unsupported length and 100% higher fill weights.

Typical industries and applications:

•             Automatic doors

•             Vehicles

•             Measuring machines

•             General mechanical engineering

  • The E2.1 system

Introduced in 2019, the E2.1 energy chain is the successor to the proven E2/000 system, offering more installation space, easy filling and installation, and a long service life. Considered the best energy chain for the medium load range, the E2.1 system is a stable all-rounder, easily openable.

Typical industries and applications:

•             Machine tools

•             Woodworking machines

•             General mechanical engineering

  • The R2.1 system

If you’re looking for an energy chain with a tightly sealed design to protect cables from chips and debris, the R2.1 energy tube is the ideal solution. This cost-effective and strong system features a very tightly sealed design and strong double stop-dogs, making it suitable for high fill weights and unsupported lengths. It can withstand temperatures from -40°C to +120°C and even up to +850°C for hot swarf (available upon request).

Typical industries and applications:

•             Areas with dirt and swarf

•             Machine tools

•             Woodworking machines

•             Textile machines

•             General mechanical engineering

  • The E4.1L system

The E4.1L energy chain offers the perfect balance between strength and lightweight design. Its compact build and perfectly matched elements provide high efficiency at a cost-effective price. With an easily accessible interior, improved crossbars and separators, and a new honeycomb strain relief system, installation is 80% faster. Additionally, its cable-friendly interior ensures a long service life for your cables.

Typical industries and applications:

•             Machine tools

•             General mechanical engineering

  • The E4Q system

The E4Q energy chain is the latest generation of installation-friendly energy chains, designed for unsupported and long travels. It can be opened and closed easily and quickly by hand, without any tools – 40% faster filling compared to the E4.1 system. Furthermore, it’s 10% lighter than the E4.1 system while maintaining high stability, resulting in 10% less energy consumption in production.

Typical industries and applications:

•             Machine tools

•             Crane systems

•             Automation systems

•             General mechanical engineering

  • The E4.1 system

With the E4.1 energy chain, you can increase the service life of your application and reduce costs. This robust, quiet, and modular system features an undercut design for ideal lateral stability, high push/pull force on long travels, long unsupported length, and a noise-dampening brake.

Typical Industries and Applications

•             Cranes

•             Indoor cranes

•             Composting plants

•             Wastewater treatment plants

•             Machine tools

•             General mechanical engineering

•             Conveyor technology

•             Refrigeration

•             Construction machinery

•             Wood processing

•             Robotics

•             Handling

How to Choose the Right Energy Chain System

Choosing the right energy chain system or finding the best e-chain suppliers in UAE is critical to ensuring your equipment runs smoothly and efficiently. Consider the amount of space available, the load range, the fill weight, and the need for dirt and debris protection. Additionally, evaluate the installation requirements, travel lengths, and the desired level of noise reduction.

With these six best energy chain systems, you can confidently implement 90% of all applications, ensuring optimal performance, reliability, and longevity for your equipment. At UNI Group, we are one of the best e-chain suppliers in UAE and can help you find the perfect fit for your industrial application. Contact us to learn more about Energy Chains.

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